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Analysis and design of heating, ventilating, and air-conditioning systems
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Mô tả chi tiết
Analysis and Design of
Heating, Ventilating, and
Air-Conditioning Systems
Analysis and Design of
Heating, Ventilating, and
Air-Conditioning Systems
Second Edition
Herbert W. Stanford III and
Adam F. Spach
CRC Press
Taylor & Francis Group
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Boca Raton, FL 33487-2742
© 2019 by Taylor & Francis Group, LLC
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v
Contents
Preface........................................................................................................................................... xiii
Authors ...........................................................................................................................................xv
Section I Basic Concepts
1. HVAC Basics ............................................................................................................................3
1.1 Overview of HVAC.......................................................................................................3
1.1.1 Definition of Air-Conditioning......................................................................3
1.1.2 Energy Impact of HVAC Systems..................................................................4
1.2 Buildings as Thermodynamic Systems .....................................................................5
1.2.1 Systems Concepts.............................................................................................5
1.2.2 Energy Gains and Losses in Building Spaces..............................................6
1.2.3 Building Envelope Design..............................................................................7
1.3 Common HVAC Elements ...........................................................................................9
1.3.1 Structural Support for HVAC Components .................................................9
1.3.2 Electrical Aspects of HVAC Systems ..........................................................12
1.4 Definitions of HVAC Terms.......................................................................................25
Bibliography ........................................................................................................................... 31
2. The Air-Conditioning Process...........................................................................................33
2.1 Introduction .................................................................................................................33
2.2 Air and Its Properties .................................................................................................34
2.2.1 Atmospheric Air ............................................................................................34
2.2.2 Water Vapor....................................................................................................35
2.2.3 Terminology....................................................................................................35
2.2.4 Basic Psychrometrics .....................................................................................36
2.3 Methods of Measurement and Analysis..................................................................36
2.3.1 Thermodynamic Wet-Bulb Temperature ...................................................36
2.3.2 The Psychrometer.......................................................................................... 37
2.3.3 The Psychrometric Chart..............................................................................38
2.4 Typical Air-Conditioning Processes ........................................................................ 41
2.4.1 Sensible Heating or Cooling......................................................................... 41
2.4.2 Combined Sensible and Latent Cooling (Dehumidification) ..................42
2.4.3 Heating and Humidification........................................................................43
2.4.4 Evaporative Cooling ......................................................................................44
2.4.5 Air Mixing ......................................................................................................45
2.5 Psychrometric Analysis of Complete Systems........................................................46
2.5.1 Space Heating and Cooling Loads ..............................................................46
2.5.2 Sensible Cooling Load...................................................................................47
2.5.3 Latent Cooling Loads ....................................................................................48
2.5.4 Psychrometric Chart Representation of Space Conditions......................49
2.5.5 The Coil Line ..................................................................................................50
2.5.6 Coil Contact and Bypass Factors ................................................................. 51
vi Contents
2.5.7 Psychrometric Analysis of Complete Systems .......................................... 52
Bibliography ........................................................................................................................... 52
3. HVAC Systems Concepts ....................................................................................................53
3.1 Introduction .................................................................................................................53
3.2 All-Air Systems ...........................................................................................................53
3.2.1 Single-Zone Systems......................................................................................56
3.2.2 VAV Systems ...................................................................................................58
3.2.3 Dual–Duct Systems .......................................................................................59
3.2.4 Multizone Systems......................................................................................... 62
3.2.5 VAV/Variable Temperature Systems ........................................................... 62
3.3 Air–Water Secondary Systems ..................................................................................65
3.3.1 Active and Passive Chilled Beam Systems.................................................65
3.3.2 FCUs and Unit Ventilators............................................................................ 67
3.4 Unitary Systems ..........................................................................................................68
3.4.1 Incremental Units ..........................................................................................68
3.4.2 Packaged Units...............................................................................................69
3.4.3 Split Systems ...................................................................................................69
3.4.4 Variable Refrigerant Flow Systems.............................................................. 70
3.5 Heat Pumps..................................................................................................................72
3.5.1 The Heat Pump Concept...............................................................................72
3.5.2 Air-Source Heat Pumps ................................................................................ 74
3.5.3 Water-Source Heat Pumps............................................................................ 76
3.5.3.1 Closed Circuit Heat Pump Systems............................................. 76
3.5.3.2 Closed Circuit Geothermal Heat Pump Systems ......................77
3.5.3.3 Open Circuit Geothermal Heat Pump Systems.........................80
3.5.3.4 Gas-Fired Engine-Driven Heat Pumps .......................................80
3.5.3.5 Heat Recovery Chiller/Heat Pump System................................80
3.5.4 Advanced Technology Heat Pumps............................................................ 81
Bibliography ...........................................................................................................................82
Section II The Design Method
4. HVAC Systems Design........................................................................................................85
4.1 Introduction .................................................................................................................85
4.2 Criteria for HVAC Design..........................................................................................87
4.3 Compliance with Building Codes and Standards..................................................88
4.3.1 International Mechanical Code ...................................................................88
4.3.2 International Energy Conservation Code ..................................................88
4.3.3 NFPA Standards and Guidelines ................................................................90
4.3.4 ASHRAE Standards and Guidelines ..........................................................90
4.4 Designing for Maintainability .................................................................................. 91
4.4.1 HVAC Equipment Location and Access .....................................................92
4.4.2 Mechanical Equipment Rooms for Air-Handling Equipment................93
4.4.3 Mechanical Equipment Rooms for Boilers and Chillers..........................93
4.4.4 Ceiling Cavity Space......................................................................................94
4.5 Designing for Energy Conservation ........................................................................95
Contents vii
4.5.1 Introduction to ASHRAE Standard 90.1.....................................................95
4.5.2 Simplified Energy Analysis..........................................................................96
4.5.3 Building Energy Modeling...........................................................................97
4.5.4 Exhaust Air Heat Recovery ..........................................................................99
4.5.5 Internal Source Heat Recovery .................................................................. 102
4.5.6 Thermal Energy Storage ............................................................................. 103
4.6 Designing for Sustainability ................................................................................... 105
4.6.1 High-Performance Building Elements...................................................... 105
4.6.2 Introduction to ASHRAE Standard 189.1 ................................................. 108
4.6.3 Net Zero/Sum Zero-Energy Buildings..................................................... 108
4.7 Construction Documents Quality Control............................................................ 110
Bibliography ......................................................................................................................... 112
5. Heating/Cooling Load Calculation................................................................................. 113
5.1 Introduction ............................................................................................................... 113
5.1.1 Building Thermal Balance.......................................................................... 113
5.1.2 Purpose of Load Calculations.................................................................... 113
5.2 Mechanics of Building Heat Loss and Gain.......................................................... 113
5.2.1 Design Conditions ....................................................................................... 114
5.2.2 Heat Transfer through Walls and Roofs................................................... 115
5.2.3 Heat Transfer through Fenestration.......................................................... 118
5.2.4 Heat Loss through Floors and Basements................................................122
5.2.5 Internal Heat Gains ..................................................................................... 124
5.2.6 Infiltration Loads .........................................................................................125
5.3 Load Computation Methodologies......................................................................... 128
5.3.1 Heat Balance and Radiant Time Series..................................................... 128
5.3.2 Total Equivalent Temperature Difference with Time Averaging ......... 130
5.3.3 Transfer Function......................................................................................... 131
5.3.4 Computer-Based Calculation Tools........................................................... 131
5.5 Benchmark Heating/Cooling Loads ...................................................................... 132
Bibliography ......................................................................................................................... 134
6. Air Tempering and Distribution..................................................................................... 135
6.1 Heating and Cooling Coils ...................................................................................... 135
6.1.1 Direct Expansion Refrigerant Cooling Coils ........................................... 138
6.1.2 Chilled Water Cooling Coils ...................................................................... 140
6.1.3 Hot Water Heating Coils............................................................................. 141
6.1.4 Steam Heating Coils .................................................................................... 141
6.1.5 Electric Resistance Heating Coils .............................................................. 141
6.1.6 Preheating and Precooling Coils ............................................................... 143
6.1.7 Desiccant Cooling and Dehumidification................................................ 146
6.2 Air Distribution Design ........................................................................................... 147
6.2.1 Room Air Diffusion..................................................................................... 147
6.2.2 Typical Air Distribution Patterns .............................................................. 148
6.2.3 Large Space Air Distribution ..................................................................... 154
6.2.4 Displacement Ventilation Air Distribution.............................................. 155
6.3 Terminal Units........................................................................................................... 157
6.3.1 VAV Single-Duct TUs .................................................................................. 157
viii Contents
6.3.2 VAV Single-Duct Fan-Powered TUs .......................................................... 160
6.3.3 VAV Dual Duct TUs..................................................................................... 160
Bibliography ......................................................................................................................... 161
7. Duct Design ......................................................................................................................... 163
7.1 Introduction ............................................................................................................... 163
7.1.1 Steps in Duct System Design...................................................................... 163
7.1.2 Duct Air Balancing Rationale .................................................................... 164
7.2 Energy and Pressure Relationships........................................................................ 164
7.3 Friction Losses ........................................................................................................... 166
7.3.1 Calculation of Friction Losses in Ducts.................................................... 166
7.3.2 Calculation of Friction Losses in Fittings................................................. 170
7.4 Methods of Duct Design .......................................................................................... 171
7.4.1 Constant Velocity Method.......................................................................... 171
7.4.2 Velocity Reduction Method........................................................................ 171
7.4.3 Static Regain Method .................................................................................. 171
7.4.4 Equal Friction Method ................................................................................ 172
7.4.5 Duct Construction Criteria......................................................................... 173
7.4.6 Duct Design Guidelines.............................................................................. 174
7.5 Special Exhaust Systems Design............................................................................. 176
7.5.1 Laboratory Exhaust Systems ...................................................................... 176
7.5.2 Industrial Exhaust Systems ........................................................................ 179
7.6 Duct Insulation.......................................................................................................... 181
7.7 Fire and Smoke Control in Duct Systems.............................................................. 182
Bibliography ......................................................................................................................... 183
8. Piping Design...................................................................................................................... 185
8.1 Introduction ............................................................................................................... 185
8.1.1 Viscosity ........................................................................................................ 185
8.1.2 Weight Density, Specific Volume, and Specific Gravity ......................... 185
8.1.3 Mean Velocity of Flow................................................................................. 186
8.1.4 Piping Basics................................................................................................. 187
8.2 Hydronic Piping........................................................................................................ 191
8.2.1 Pipe Routing and Sizing ............................................................................. 192
8.2.2 Pressure Loss Calculation .......................................................................... 196
8.2.3 Expansion and Air Removal ...................................................................... 198
8.2.4 Freeze Protection.......................................................................................... 201
8.3 Steam and Condensate Piping ................................................................................ 202
8.3.1 Pipe Routing and Sizing .............................................................................203
8.3.2 Steam Trap Application and Sizing...........................................................206
8.3.3 Control of Steam Piping Expansion ..........................................................209
8.4 Refrigerant Piping..................................................................................................... 210
8.4.1 Design Considerations ................................................................................ 210
8.4.2 Suction Lines ................................................................................................ 213
8.4.3 Liquid Lines.................................................................................................. 215
8.5 Piping Insulation....................................................................................................... 215
8.5.1 Hot Piping Insulation.................................................................................. 215
8.5.2 Cold Piping Insulation ................................................................................ 215
Bibliography ......................................................................................................................... 218
Contents ix
Section III Systems and Components
9. Pumps and Fans .................................................................................................................. 221
9.1 Introduction ............................................................................................................... 221
9.2 Pumps and Applications.......................................................................................... 221
9.2.1 Pump Types and Characteristics............................................................... 221
9.2.2 Pump Arrangements...................................................................................225
9.2.3 Water Flow Volume Control.......................................................................230
9.3 Fans ............................................................................................................................. 231
9.3.1 Fan Energy Relations................................................................................... 231
9.3.2 Fan Types and Characteristics ...................................................................233
9.3.3 Fan and System Characteristics ................................................................. 237
9.3.4 System Effects...............................................................................................238
9.3.5 Variable Air Volume Fan Control.............................................................. 242
9.4 Pump and Fan Affinity Laws.................................................................................. 243
Bibliography ......................................................................................................................... 243
10. Terminal Systems and Components............................................................................... 245
10.1 Systems Types and Applications ............................................................................ 245
10.1.1 Selecting the Right System for the Application....................................... 245
10.1.2 Space Needs and Other Requirements for Terminal Systems .............. 245
10.2 AHUs and Components........................................................................................... 249
10.2.1 AHUs ............................................................................................................. 249
10.2.2 Particulate Air Filtration.............................................................................253
10.2.3 Gas-Phase Filtration ....................................................................................255
10.2.4 Ultraviolet Air and Surface Treatment .....................................................256
10.2.5 Airside Economizer Cycle .......................................................................... 257
10.2.6 Cooling Coils Condensate Drainage......................................................... 261
10.3 Humidification .......................................................................................................... 262
10.4 Ventilation and Building Pressurization...............................................................264
10.4.1 Outdoor Air Intakes ....................................................................................265
10.4.2 Understanding and Applying ASHRAE Standard 62.1......................... 267
10.4.3 Demand Control Ventilation...................................................................... 271
10.4.4 Dedicated Outdoor Air Systems................................................................ 274
Bibliography ......................................................................................................................... 275
11. Refrigeration Systems and Components .......................................................................277
11.1 Refrigeration Basics ..................................................................................................277
11.1.1 Refrigerant Issues.........................................................................................277
11.1.2 Vapor Compression Refrigeration Cycle .................................................. 278
11.1.3 Vapor Absorption Refrigeration Cycle ..................................................... 282
11.2 Direct Expansion Refrigeration Systems ...............................................................285
11.3 Chilled Water Refrigeration Systems .....................................................................288
11.3.1 Determining Chilled Water Supply Temperature ..................................289
11.3.2 Establishing Chilled Water Temperature Range.....................................289
11.3.3 Vapor Compression Cycle Water Chillers ................................................290
11.3.4 Scroll Compressor Water Chillers ............................................................. 292
11.3.5 Rotary Screw Compressor Water Chillers ............................................... 297
11.3.6 Centrifugal Compressor Water Chillers................................................... 297
x Contents
11.3.7 Absorption Water Chillers..........................................................................299
11.3.8 Chilled Water System Configurations ......................................................300
11.3.9 Chilled Water Buffer Tanks........................................................................307
11.4 Condensers and Cooling Towers............................................................................308
11.4.1 Air-Cooled Condensers ..............................................................................308
11.4.2 Cooling Tower Fundamentals....................................................................309
11.4.3 Tower Configuration and Application...................................................... 314
11.4.4 Closed Circuit Evaporative Cooler............................................................ 319
11.5 Evaporative Air Cooling .......................................................................................... 320
11.6 Waterside Economizer Cycle ................................................................................... 320
Bibliography ......................................................................................................................... 323
12. Heating Systems and Components ................................................................................. 325
12.1 Firing Fossil Fuels ..................................................................................................... 325
12.1.1 Oil-Fired Systems......................................................................................... 325
12.1.2 Gas-Fired Systems........................................................................................ 328
12.2 Furnaces ..................................................................................................................... 329
12.3 Boilers .........................................................................................................................330
12.3.1 Boiler Types, Ratings, and Efficiency........................................................330
12.3.2 Application Considerations........................................................................ 331
12.3.3 Boiler/Furnace Venting............................................................................... 332
12.4 Hydronic Heating Systems ......................................................................................333
12.5 Steam Heating Systems ............................................................................................335
12.5.1 Steam Quality...............................................................................................335
12.5.2 Steam Heat Transfer....................................................................................338
12.5.3 Steam-to-Water Heat Exchangers ..............................................................338
12.5.4 Feedwater System ........................................................................................339
12.5.5 Steam Pressure Reducing Valves...............................................................339
12.5.6 Steam Condensate Receivers and Pumps.................................................343
Bibliography .........................................................................................................................344
13. HVAC Controls ...................................................................................................................345
13.1 DDC Fundamentals ..................................................................................................346
13.2 DDC Input/Output Points ....................................................................................... 351
13.2.1 Input/Output Basics .................................................................................... 351
13.2.2 DI Devices ..................................................................................................... 352
13.2.3 AI Devices .....................................................................................................353
13.2.4 DO Devices ...................................................................................................363
13.2.5 AO Devices ...................................................................................................364
13.3 Final Control Elements.............................................................................................366
13.3.1 Control Valves ..............................................................................................366
13.3.2 Control Dampers..........................................................................................368
13.4 Direct Digital Controllers and Systems ................................................................. 370
13.4.1 DDC System Architecture .......................................................................... 370
13.4.2 Controllers and Control Loops .................................................................. 371
13.4.3 Networks and Communication ................................................................. 372
13.5 HVAC Sequences of Operation ............................................................................... 375
13.6 DDC System Security ...............................................................................................377
Contents xi
13.7 DDC System Design Checklist................................................................................ 379
Bibliography .........................................................................................................................380
Section IV Special Considerations
14. Special HVAC Design Considerations...........................................................................383
14.1 Indoor Air Quality....................................................................................................383
14.2 Antiterrorism Design for HVAC Systems..............................................................385
14.2.1 Introduction..................................................................................................385
14.2.2 Terror Threats against Buildings...............................................................386
14.2.3 HVAC Design to Minimize Explosive Threats........................................ 387
14.2.4 HVAC Design to Minimize CBR Threats .................................................388
14.3 HVAC Water Treatment............................................................................................390
14.3.1 Hot and Chilled Water Systems Chemical Treatment............................390
14.3.2 Evaporative Cooling Water Systems Chemical Treatment ....................390
14.3.3 Evaporative Cooling Water Systems Nonchemical Treatment.............. 394
14.3.4 Steam and Condensate Systems Chemical Treatment ........................... 396
14.3.5 Legionella Risk Management in HVAC Water Systems...........................399
14.4 Vibration and Noise Mitigation ..............................................................................400
14.4.1 Noise Definition and Design Criteria .......................................................400
14.4.2 Indoor Noise Control in HVAC Systems .................................................. 401
14.4.3 Outdoor Noise Issues in HVAC Systems..................................................404
14.5 HVAC Systems Start-Up and Commissioning......................................................407
14.5.1 HVAC Systems Operation Prior to Commissioning...............................407
14.5.2 The Commissioning Process......................................................................408
14.6 Correcting HVAC Performance for Altitude and Temperature ......................... 410
Bibliography ......................................................................................................................... 411
15. Engineering Economics and Design Decision-Making ............................................. 413
15.1 Introduction ............................................................................................................... 413
15.2 Defining HVAC Design Alternatives ..................................................................... 415
15.3 Estimating Capital Requirements........................................................................... 417
15.3.1 Capital Cost Estimating .............................................................................. 417
15.3.2 Time/Money Relationships........................................................................ 418
15.4 Recurring Costs Determination..............................................................................420
15.4.1 Utilities Costs................................................................................................420
15.4.2 Maintenance Costs....................................................................................... 421
15.5 Component Service Life and Replacement ...........................................................422
15.6 Comparing Alternatives and Dealing with Uncertainty .................................... 424
15.6.1 Alternatives with Different Economic Lives............................................427
15.6.2 Sensitivity Analysis .....................................................................................427
15.6.3 Selecting Alternatives within the Project Budget ...................................428
15.7 Overview of LCCA ...................................................................................................429
15.7.1 Basic Practices for LCCA.............................................................................429
15.7.2 Calculations and Analysis Tools ...............................................................429
Bibliography .........................................................................................................................430
xii Contents
16. Building Information Modeling ..................................................................................... 431
16.1 Introduction ............................................................................................................... 431
16.2 BIM Advantages ........................................................................................................ 432
16.3 Applying BIM............................................................................................................434
16.3.1 BIM Use by HVAC Designers.....................................................................435
16.3.2 BIM Use by Contractors/Subcontractors..................................................436
16.3.3 BIM Use by Owners.....................................................................................436
16.4 AIA Contracts............................................................................................................436
Bibliography .........................................................................................................................437
17. Construction Contract Administration..........................................................................439
17.1 Introduction ...............................................................................................................439
17.2 Design Period Considerations.................................................................................440
17.3 Preconstruction Procedures and Practices............................................................442
17.4 Construction Period Procedures and Practices ....................................................444
17.5 Completion and Closeout Procedures and Practices...........................................448
17.6 Avoiding Litigation Pitfalls......................................................................................449
17.7 Construction Administration Checklist................................................................ 452
17.7.1 Construction Administration Practices and Procedures Checklist .....453
Index ................................................... 457
xiii
Preface
The first edition of this book came about as the outgrowth of a conversation between a
group of practicing heating, ventilating, and air-conditioning (HVAC) design engineers
in 1983 concerning their dissatisfaction with both the textbooks used in HVAC college
courses (what few there were) and the design handbooks then available. Thus, I set out
to write a text that I would have liked to have had as a student and one that I would have
retained as a practicing engineer. I feel that the first edition had some success in meeting
the following objectives:
1. To build a text around a strong “systems” point of view with emphasis on the
energy consumption ramifications of design decisions
2. To primarily address HVAC applications for institutional, commercial, and industrial buildings
3. To make this text valuable as a resource tool for the practicing engineer
4. To use the methodologies of the American Society of Heating, Refrigerating, and
Air-Conditioning Engineers (ASHRAE) Handbook as the primary reference source.
These objectives continue to apply in this second edition.
Another major impetus to the writing of this book was the fact that for many years
I made a very good living investigating and solving HVAC system operating problems in
buildings, many of which were the result of inadequate or incorrect design. Even now, a
recent survey conducted by one major industry magazine indicates that the majority of all
building owners queried responded that there were problems and ongoing dissatisfaction
with the HVAC systems in their buildings. These experiences indicate that HVAC design
engineers are still too often doing a less-than-adequate job in the delivery of the final
product: an HVAC system that “satisfies.”
The “science” of HVAC design is well developed. One has only to read the ASHRAE
Handbook and other texts currently in use in the academic environment to realize that the
basics of psychometrics, heat gain/loss calculations, fluid flow, fan and pump operations,
and so on are well defined and readily available to the practicing engineer. Thus, while
this text also addresses these fundamental topics, it is, rather, the “art” of successful HVAC
design, including proper system and component application, which was incorporated into
the first edition and significantly expanded in this second edition.
Design goes beyond load calculations and duct and pipe sizing. In fact, these are the
smallest parts of the design effort. It is more important for the design engineer to have a
proper grasp of systems applications, controls, and the basics of “fitting the right solution to
solve the problem.” In this text, significant emphasis is placed on “systems” considerations
of each basic topic.
A word about units: In 1981, ASHRAE published their Handbook-Fundamentals in which
the primary unit designations were in accordance with the Système International (SI). The
result was a handbook that was useless to the practicing professional in the United States,
and there subsequently was a “revolt” within the membership of ASHRAE between the
academic and practicing sides of the organization. The compromise was the publishing of
xiv Preface
the 1985 Handbook-Fundamentals (and all subsequent volumes) in two separate editions, one
using the inch-pound (IP) system and the other using SI.
The first edition of this book, published in 1988, utilized only IP units. Since then, though,
the HVAC market has become more global in nature and now ASHRAE requires dual unit
publications. Thus, this edition uses IP units and equations as primary, with SI units and
equations as secondary, in accordance with the SI Guide for HVAC&R, American Society of
Heating, Refrigerating, and Air-Conditioning Engineers, Inc., Atlanta, Georgia, 2013.
Now, 30 years since the first edition of this book was published, a number of HVAC
topics have changed: heating/cooling load calculation methodologies, indoor air-quality
considerations, control systems and sequences of operation, increased emphasis on
energy efficiency and sustainability, etc. Since my semiretirement in 1998, I have written
and taught on a number of these developing issues in HVAC design and this new text
incorporates much of that material.
However, the HVAC design business has also changed over the last 30 years…
production methods (the transition from hand drafting to computer-aided drafting to
building information modeling), the general reduction in contractor skills and capabilities
(resulting in a need for the detail and coordination within design documents), the impact
of greatly expanded building codes and industry standards, etc., are all markedly different
that they were in 1988.
This created the need for a coauthor who had the expertise and experience to address
these areas in this edition. Therefore, I asked Adam F. Spach, P.E., a friend and colleague
with whom I’ve worked over the last 15 years and consider to be one of the brightest
younger engineers I’ve ever met, to join me in the writing of this new edition.
Finally, I rededicate this book to Guy Hammer Cheek, P.E. (1927–1987), my friend, my
mentor, and the man who introduced me to the idea of “HVAC systems concepts” and who
diligently encouraged me to pick the right one(s) for each application.
Herbert W. Stanford III, P.E.
North Carolina
2019