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Unified
Plastic
Constitutive
Laws of
Deformation
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I
Unified Constitutive
Laws of
Plastic Deformation
Edited by
A. S. Krausz and K. Krausz
Department of Mechanical Engineering
University of Ottawa
Ontario, Canada
Academic Press
San Diego New York Boston London Sydney Tokyo Toronto
This book is printed on acid-free paper. Q
Copyright 9 1996 by ACADEMIC PRESS, INC.
All Rights Reserved.
No part of this publication may be reproduced or transmitted in any form or by any
means, electronic or mechanical, including photocopy, recording, or any information
storage and retrieval system, without permission in writing from the publisher.
Academic Press, Inc.
A Division of Harcourt Brace & Company
525 B Street, Suite 1900, San Diego, California 92101-4495
United Kingdom Edition published by
Academic Press Limited
24-28 Oval Road, London NW1 7DX
Library of Congress Cataloging-in-Publication Data
Unified constitutive laws of plastic deformation / edited by A.S.
Krausz, K. Krausz.
p. cm.
Includes index.
ISBN 0-12-425970-7 (alk. paper)
1. Deformations (Mechanic)--Mathematical models. 2. Plasticity-
-Mathematical models. 3. Dislocations in crystals--Mathematical
models. I. Krausz, K.
TA417.6.U57 1996
620.1' 123--dc20 96-2097
CIP
PRINTED IN THE UNITED STATES OF AMERICA
96 97 98 99 00 01 MM 9 8 7 6 5 4 3 2 1
Contents
Contributors ix
Preface xi
~l Unified Cyclic Viscoplastic Constitutive Equations:
Development, Capabilities, and Thermodynamic
Framework
J. L. Chaboche
List of Symbols 1
I. Introduction 2
II. A Cyclic Viscoplastic Constitutive Law 4
III. Capabilities of the Constitutive Model 20
IV. Thermoviscoplasticity 33
V. Conclusion 61
References 63
Dislocation-Density-Related Constitutive Modeling
Yuri Estrin
I. Introduction 69
II. One-Internal-Variable Model 72
III. Two-Internal-Variable Model 91
IV. Conclusion 103
References 104
~1 Constitutive Laws for High-Temperature Creep and
Creep Fracture
R. W. Evans and B. Wilshire
Contents
I. Introduction 108
II. Traditional Approaches to Creep and Creep
Fracture 109
III. The 0 Projection Concept 117
IV. Analysis of Tensile Creep Data 123
V. Creep under Multiaxial Stress States 132
VI. Creep under Nonsteady Loading Conditions
VII. Conclusions 150
References 151
143
~]1 Improvements in the MATMOD Equations
for Modeling Solute Effects and
Yield-Surface Distortion
Gregory A. Henshall, Donald E. Helling, and Alan K. Miller
I. Introduction 153
II. Modeling Yield-Surface Distortions 160
III. Simulating Solute Effects through Short Range
Back Stresses 189
IV. Using the Models 214
V. Summary 221
References 224
The Constitutive Law of Deformation Kinetics
A. S. Krausz and K. Krausz
I. Introduction 229
II. The Kinetics Equation 234
III. The State Equations 247
IV. Measurement and Analysis of the Characteristic Microstructural Quantities 256
V. Comments and Summary 270
References 277
A Small-Strain Viscoplasticity Theory Based
on Overstress
Erhard Krempl
I. Introduction 282
II. Viscoplasticity Theory Based on Overstress 282
III. Discussion 294
References 316
Contents ~
VII
Anisotropic and Inhomogeneous Plastic
Deformation of Polycrystalline Solids
J. Ning and E. C. Aifantis
I. Introduction 319
II. Constitutive Relations for a Single Crystallite
III. Texture Effects and the Orientation
Distribution Function 322
IV. Texture Tensor and Average Procedures 324
V. Texture Effect on the Plastic Flow and Yield
VI. Inhomogeneous Plastic Deformation 332
References 339
321
327
~~l Modeling the Role of Dislocation Substructure
during Class M and Exponential Creep
S. V. Raj, I. S. Iskovitz, and A. D. Freed
List of Symbols 344
I. Introduction 347
II. Class M and Exponential Creep in SinglePhase Materials 355
III. Substructure Formation in NaC1 Single
Crystals in the Class M and Exponential
Creep Regimes 371
IV. Microstructural Stability 403
V. Nix-Gibeling One-Dimensional Two-Phase
Creep Model 411
VI. Development of a Multiphase Three-Dimensional
Creep Model 419
VII. Summary 428
Appendix 428
References 430
~~l Comments and Summary
K. Krausz and A. S. Krausz
Index 451
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Contributors
Numbers in parentheses indicate the pages on which the authors' contributions begin.
E. C. Aifantis (319), Center for Mechanics of Materials and Instabilities, Michigan
Technological University, Houghton, Michigan 49931 and Aristotle University
of Thessaloniki, Thessaloniki 54006, Greece
J. L. Chaboche (1), MECAMAT, ONERA, 92320 Chatillon, France
Yuri Estrin (69), Department of Mechanical and Materials Engineering, The University of Western Australia, Nedlands, Western Australia 6907, Australia
R. W. Evans (107), Interdisciplinary Research Centre in Materials for High Performance Applications, Department of Materials Engineering, University of
Wales, Swansea SA2 8PP, United Kingdom
A. D. Freed (343), Lewis Research Center, National Aeronautics and Space Administration, Cleveland, Ohio 44135
Donald E. Helling (153), Hughes Aircraft, E1 Segundo, California 90245
Gregory A. Henshall (153), Lawrence Livermore National Laboratory, University
of California, Livermore, California 94551
!. S. Iskovitz (343), Ohio Aerospace Institute, Cleveland, Ohio 44135
A. S. Krausz (229, 443), University of Ottawa, Ottawa, Ontario, Canada K1N 6N5
K. Krausz (229, 443), University of Ottawa, Ottawa, Ontario, Canada K1N 6N5
Erhard Krempl (281), Mechanics of Materials Laboratory, Rensselaer Polytechnic
Institute, Troy, New York 12180
Alan K. Miller (153), Lockheed-Martin Missles and Space, Palo Alto, California
94304
J. Ning (319), Center for Mechanics of Materials and Instabilities, Michigan Technological University, Houghton, Michigan 49931
S. V. Raj (343), Lewis Research Center, National Aeronautics and Space Administration, Cleveland, Ohio 44135
B. Wilshire (107), Interdisciplinary Research Centre in Materials for High Performance Applications, Department of Materials Engineering, University of
Wales, Swansea SA2 8PP, United Kingdom
ix
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Preface
The constitutive law of plastic deformation expresses the effects of material
behavior and properties for stress analysis in the design of manufacturing technology and product service behavior, for materials testing, and for the maintenance
of structural and machine components.
The book represents the state of the art, but the editors do not rule out other
concepts of constitutive laws. There are many different facets of the same problem
and as many answers; the right one is the one that gives the most practical solution,
the one that best serves the specific problem. The selection of the best solution
can be ensured with a complex procedure that involves analysis of material cost,
performance characteristics other than plastic deformation, marketing concerns,
financial decisions, etc. No single book can give a full presentation of all of these
issues or guidance that addresses all of these concerns. In this volume, we focus
on the technical aspects of the constitutive laws of plastic deformation.
During fabrication the major manufacturing processes subject the workpiece to
plastic deformation. Examples of these processes are forging, coining, extrusion,
metal cutting, bending, and deep drawing. During service many structural and
machine components are subjected to plastic deformation: pressure tubes and
turbine blades creep; the service lifetime of springs is affected by stress relaxation,
which in turn is controlled by plastic deformation, and thus fatigue is controlled by
it; and crack growth is associated with plastic deformation. In addition, many other
service conditions require an understanding of plastic deformation (Figure A).
Efficient maintenance and materials testing depend on information derived from
the constitutive laws. All of these activities are carried out with the assistance
of computers and depend ultimately on the understanding and ingenuity of the
design and operating engineer. The end result of these activities is to achieve
cost efficiency while ensuring a marketable, competitive product. Within the
bounds of this book the authors present their understanding of the constitutive
laws and the application of these laws to this purpose. It is clear from these
chapters that further work must be done; plastic deformation is a very complicated
process.
xi
xii Preface
The manufacturing process and product performance diagrams give a condensed
schematic of the design aspects. The dark boxes indicate aspects that are served by the constitutive law of plastic deformation.
Constitutive laws serve to enhance our understanding of the mechanisms that
control plastic deformation, as well as the need to represent behaviors and processes
for the development of improved material characteristics--to tailor them for better
performance. Clearly, there are a variety of causes to serve, and a variety of
constitutive laws are needed. These laws do not contradict each other when they
are developed within the principles of the other engineering sciences: these laws
must be economical for the purpose that they serve. For instance, it would be
wrong to base the design of bridges on the effects of atomic interaction energies
and the applied forces acting on these atoms however true it may be that these
control plastic deformation. This approach would be inappropriate, extremely
uneconomical---extremely wrong. On the other hand, consideration of the effects
of the microstructure obviously requires representation of the microscopic and
submicroscopic conditions of the structure and the processes that occur at these
levels. These concepts are very much embedded in science and engineering.
It is well known that in the design of structures and machine elements, linear
elasticity is usually considered, but in the design for fluctuating loads, where
energy absorption is critical, the nonlinear hysteresis effect must be considered.
Nature is one, but it has many facets to be examined and the one chosen must give
the optimum condition for the specific purpose. It is in this context that we present
the contributions to this volume.
Preface xiii
The editors express their thanks to D. Grayson, J. Bunce, and D. Ungar of
Academic Press for their kind and competent assistance in the preparation of this
book. It has been a pleasure working with them. Much appreciation is due to
the authors of the chapters for their contributions--their collaboration made our
editing job easy.
K. Krausz
A. S. Krausz
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