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Springer handbook of mechanical engineering
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Mô tả chi tiết
Springer Handbook
of Mechanical Engineering
Springer Handbooks provide
a concise compilation of approved
key information on methods of
research, general principles, and
functional relationships in physical sciences and engineering. The
world’s leading experts in the
fields of physics and engineering will be assigned by one or
several renowned editors to write
the chapters comprising each volume. The content is selected by
these experts from Springer sources
(books, journals, online content)
and other systematic and approved
recent publications of physical and
technical information.
The volumes are designed to be
useful as readable desk reference
books to give a fast and comprehensive overview and easy retrieval of
essential reliable key information,
including tables, graphs, and bibliographies. References to extensive
sources are provided.
123
Handbook Springer
of Mechanical Engineering
Grote, Antonsson (Eds.)
With DVD-ROM, 1822 Figures and 402 Tables
Editors:
Professor Dr.-Ing. Karl-Heinrich Grote
Department of Mechanical Engineering
Otto-von-Guericke University Magdeburg
Universitätsplatz 2
39106 Magdeburg, Germany
Professor Erik K. Antonsson
Department of Mechanical Engineering
California Institute of Technology (CALTEC)
1200 East California Boulevard
Pasadena, CA 91125, USA
Library of Congress Control Number: 2008934575
ISBN: 978-3-540-49131-6 e-ISBN: 978-3-540-30738-9
All rights reserved. This work may not be translated or copied in whole
or in part without the written permission of the publisher (Springer Science+Business Media, LLC New York, 233 Spring Street, New York, NY
10013, USA), except for brief excerpts in connection with reviews or scholarly analysis. Use in connection with any form of information storage and
retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed is forbidden. The use
in this publication of trade names, trademarks, service marks, and similar
terms, even if they are not identified as such, is not to be taken as an expression of opinion as to whether or not they are subject to proprietary rights.
The use of designations, trademarks, etc. in this publication does not imply,
even in the absence of a specific statement, that such names are exempt from
the relevant protective laws and regulations and therefore free for general
use.
Product liability: The publisher cannot guarantee the accuracy of any
information about dosage and application contained in this book. In every
individual case the user must check such information by consulting the
relevant literature.
Production and typesetting: le-tex publishing services oHG, Leipzig
Senior Manager Springer Handbook: Dr. W. Skolaut, Heidelberg
Illustrations: schreiberVIS, Seeheim and Hippmann GbR, Schwarzenbruck
Cover design: eStudio Calamar Steinen, Barcelona
Cover production: WMXDesign GmbH, Heidelberg
Printing and binding: Stürtz GmbH, Würzburg
Printed on acid free paper
SPIN 10934364 60/3180/YL 5 4 3 2 1 0
V
Preface
Mechanical engineering is a broad and complex field
within the world of engineering and has close relations
to many other fields. It is an important economic factor for all industrialized countries and the global market
allows for wide international competition for products
and processes in this field. To stay up to date with
scientific findings and to apply existing knowledge in
mechanical engineering it is important to renew and
continuously update existing information.
The editors of this Springer Handbook on Mechanical Engineering have worked successfully with 92
authors worldwide to include chapters about all relevant
mechanical engineering topics. However, this Handbook cannot claim to cover every aspect or detail of
the mechanical engineering areas or fields included,
and where mechanical engineers are currently present
and contributing their expertise and knowledge towards
the challenges of a better world. However, this Handbook will be a valuable guide for all who design,
develop, manufacture, operate, and use mechanical artefacts.
We also hope to spark interest in the field of mechanical engineering from others. In this Handbook,
high-school students can get a first glance at the options
in this field and possible career moves.
We, the editors, would like to express our gratitude
and thanks to all of the authors of this Handbook, who
have devoted a considerable amount of time towards
this project. We would like to thank them for their patience and cooperation, and we hope for a long-lasting
partnership in this ambitious project. We would also
most sincerely like to thank our managers and friends at
Springer and le-tex. The executives at Springer–Verlag
were always most cooperative and supportive of this
Handbook. Without Dr. Skolaut’s continuous help and
encouragement and Ms. Moebes’ and Mr. Wieczorek’s
almost daily requests for corrections, improvements,
and progress reports it would have taken another few
years – if ever – to publish this Handbook. Stürtz has
done a fantastic job in printing and binding. Finally we
would like to thank all the people we work with in our
departments and universities, who tolerated the time and
effort spent on this book.
Finally, we know that there is always room for
improvement – with this Handbook as with most engineering products and approaches. We, as well as the
authors welcome your fair hints, comments, and criticism. Through this Handbook and with the authors’
efforts, we would also like to draw your attention to
what has been accomplished for the benefit of the engineering world and society.
Berlin, Fall 2008 Karl-Heinrich Grote
Pasadena, Fall 2008 Erik K. Antonsson
VII
About the Editors
Dr. Karl-Heinrich Grote is a Professor and Chair of the Department of Mechanical
Engineering – Engineering Design at the Otto-von-Guericke University in Magdeburg,
Germany. He earned his “Diploma in Mechanical Engineering” (Masters of Science in
Mechanical Engineering) in 1979 and his “Dr.-Ing.” (Ph.D. in Engineering) in 1984,
both from the Technical University in Berlin, Germany. After a post doctoral stay
in the USA he joined an automotive supplier as manager of the engineering design
department. In 1990 he followed a call to become full professor at the Mechanical Engineering Department at the California State University, Long Beach, USA. In 1992 he
received the TRW Outstanding Faculty award and in 1993 the VDI "Ring of Honor"
for his research on Engineering Design and Methodology. In 1995 he was named
chair of the Engineering Design Department at the Otto-von-Guericke University in
Magdeburg, where he is now Dean of the College of Mechanical Engineering. From
October 2002 to September 2004 he was Visiting Professor of Mechanical Engineering at the California Institute of Technology (Caltech) USA. Since 1995 he is Editor of
the DUBBEL (Taschenbuch für den Maschinenbau) and author of several books.
Dr. Erik Antonsson is a Professor of Mechanical Engineering at the California Institute of Technology in Pasadena, where he organized the Engineering Design Research
Laboratory and has conducted research and taught since 1984. He earned a Bachelor
of Science in Mechanical Engineering from Cornell University in 1976, and a PhD in
Mechanical Engineering from the Massachusetts Institute of Technology, Cambridge in
1982. In 1984 he joined the Mechanical Engineering Faculty at the California Institute
of Technology, where he served as the Executive Officer (Chair) from 1998 to 2002.
From September, 2002 through January, 2006, Dr. Antonsson was on leave from Caltech and served as the Chief Technologist at NASA’s Jet Propulsion Laboratory (JPL).
He was an NSF Presidential Young Investigator (1986-1992), won the 1995 Richard
P. Feynman Prize for Excellence in Teaching, and was a co-winner of the 2001 TRW
Distinguished Patent Award. Dr. Antonsson is a Fellow of the ASME, and a member
of the IEEE, AIAA, SME, ACM, and ASEE. He has published over 110 scholarly papers in the field of engineering design research, has edited two books, and holds eight
U.S. patents.
IX
List of Authors
Gritt Ahrens
Daimler AG X944
Systems Integration and Comfort Electric
71059 Sindelfingen, Germany
e-mail: [email protected]
Seddik Bacha
Université Joseph Fourier
Grénoble Electrical Engineering Laboratory
Saint Martin d’Hères
38402 Grenoble, France
e-mail: [email protected]
Stanley Baksi
TRW Automotive, Lucas Varity GmbH
Carl Spaeter Str. 8
56070 Koblenz, Germany
e-mail: [email protected]
Thomas Böllinghaus
Federal Institute for Materials Research
and Testing (BAM)
Unter den Eichen 87
12205 Berlin, Germany
e-mail: [email protected]
Alois Breiing
Eidgenössische Technische Hochschule Zürich (ETH)
Institut für mechanische Systeme (IMES)
Zentrum für Produkt-Entwicklung (ZPE)
ETH Zentrum, CLA E 17.1, Tannenstrasse 3
8092 Zurich, Switzerland
e-mail: [email protected]
Eugeniusz Budny
Institute of Mechanized Construction and Rock
Mining
Racjonalizacji 6/8
02-673 Warsaw, Poland
e-mail: [email protected]
Gerry Byrne
University College Dublin
School of Electrical, Electronic
and Mechanical Engineering
Belfield, Dublin 4, Ireland
e-mail: [email protected]
Boris Ilich Cherpakov (deceased)
Edward Chlebus
Wrocław University of Technology
Centre for Advanced Manufacturing Technologies
Lukasiewicza 5
50-371 Wrocław, Poland
e-mail: [email protected]
Mirosław Chłosta
IMBiGS – Institute for Mechanized Construction
and Rock Mining (IMBiGS)
ul. Racjonalizacji 6/8
02-673 Warsaw, Poland
e-mail: [email protected]
Norge I. Coello Machado
Universidad Central “Marta Abreu” de Las Villas
Faculty of Mechanical Engineering
Santa Clara, 54830, Cuba
e-mail: [email protected]
Francesco Costanzo
Alenia Aeronautica
Procurement/Sourcing Management Department
Viale dell’Aeronautica
Pomigliano (NA), Italy
e-mail: [email protected]
Carl E. Cross
Federal Institute for Materials Research
and Testing (BAM)
Joining Technology
Unter den Eichen 87
12200 Berlin, Germany
e-mail: [email protected]
X List of Authors
Frank Dammel
Technical University
Department of Mechanical Engineering/Institute
of Technical Thermodynamics
Petersenstr. 30
64287 Darmstadt, Germany
e-mail: [email protected]
Jaime De La Ree
Virginia Tech
Electrical and Computer Engineering Department
340 Whittemore Hall
Blacksburg, VA 24061, USA
e-mail: [email protected]
Torsten Dellmann
RWTH Aachen University
Department of Rail Vehicles and
Materials-Handling Technology
Seffenter Weg 8
52074 Aachen, Germany
e-mail: [email protected]
Berend Denkena
Leibniz University Hannover
IFW – Institute of Production Engineering
and Machine Tools
An der Universität 2
30823 Garbsen, Germany
e-mail: [email protected]
Ludger Deters
Otto-von-Guericke University
Institute of Machine Design
Universitätsplatz 2
39016 Magdeburg, Germany
e-mail: [email protected]
Ulrich Dilthey
RWTH Aachen University
ISF Welding and Joining Institute
Pontstr. 49
52062 Aachen, Germany
e-mail: [email protected]
Frank Engelmann
University of Applied Sciences Jena
Department of Industrial Engineering
Carl-Zeiss-Promenade 2
07745 Jena, Germany
e-mail: [email protected]
Ramin S. Esfandiari
California State University
Department of Mechanical & Aerospace
Engineering
Long Beach, CA 90840, USA
e-mail: [email protected]
Jens Freudenberger
Leibniz-Institute for Solid State and Materials
Research Dresden
Department for Metal Physics
P.O. Box 270116
01171 Dresden, Germany
e-mail: [email protected]
Stefan Gies
RWTH Aachen University
Institute for Automotive Engineering
Steinbachstr. 7
52074 Aachen, Germany
e-mail: [email protected]
Joachim Göllner
Otto-von-Guericke University
Institute of Materials and Joining Technology
Department of Mechanical Engineering
Universitätsplatz 2
39016 Magdeburg, Germany
e-mail:
Timothy Gutowski
Massachusetts Institute of Technology
Department of Mechanical Engineering
Cambridge, MA 02139, USA
e-mail: [email protected]
List of Authors XI
Takeshi Hatsuzawa
Tokyo Institute of Technology
Precision and Intelligence Laboratory
4259-R2-6, Nagatsuta-cho
226-8503 Yokohama, Japan
e-mail: [email protected]
Markus Hecht
Berlin University of Technology
Institute of Land and Sea Transport Systems
Department of Rail Vehicles
Salzufer 17–19
10587 Berlin, Germany
e-mail: [email protected]
Hamid Hefazi
California State University
Mechanical and Aerospace Engineering
Department of Mechanical and Aerospace
Engineering
1250 Bellflower Boulevard
Long Beach, CA 90840, USA
e-mail: [email protected]
Martin Heilmaier
Technical University
Department of Physical Metallurgy
Petersenstr. 23
64287 Darmstadt, Germany
e-mail: [email protected]
Rolf Henke
RWTH Aachen University
Institute of Aeronautics and Astronautics
Wuellnerstr. 7
52062 Aachen, Germany
e-mail: [email protected]
Klaus Herfurth
Industrial Advisor
Am Wiesengrund 34
40764 Langenfeld, Germany
e-mail: [email protected]
Horst Herold (deceased)
Chris Oliver Heyde
Otto-von-Guericke University
Electric Power Networks and Renewable Energy
Sources
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected]
Andrew Kaldos
AKM Engineering Consultants
31 Tudorville Road
Bebington, Wirral CH632 HT, UK
e-mail: [email protected]
Yuichi Kanda
Toyo University
Department of Mechanical Engineering
Advanced Manufacturing Engineering Laboratory
2100 Kujirai
350-8585 Kawagoe-City, Japan
e-mail: [email protected]
Thomas Kannengiesser
Federal Institute for Materials Research
and Testing (BAM)
Joining Technology
Unter den Eichen 87
12200 Berlin, Germany
e-mail: [email protected]
Michail Karpenko
New Zealand Welding Centre
Heavy Engineering Research Association (HERA)
17–19 Gladding Place
Manukau City, New Zealand
e-mail: [email protected]
Bernhard Karpuschewski
Otto-von-Guericke University
Department of Manufacturing Engineering
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected]
XII List of Authors
Toshiaki Kimura
Japan Society for the Promotion of Machine
Industry (JSPMI)
Production Engineering Department
Technical Research Institute
1-1-12, Hachiman-cho
203-0042 Tokyo, Japan
e-mail: [email protected]
Dwarkadas Kothari
VIT University
School of Electrical Sciences
Vellore, TN 632 014, India
e-mail: [email protected]
Hermann Kühnle
Otto-von-Guericke University
Institute of Ergonomics
Factory Operations and Automation
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected]
Oleg P. Lelikov
Bauman Moscow State Technical University
2-nd Baumanskaya, 5
Moscow, 105005, Russia
Andreas Lindemann
Otto-von-Guericke University
Institute for Power Electronics
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected]
Bruno Lisanti
AST
Via Dante Alighieri 57
Lonate Pozzolo (VA), Italy
e-mail: [email protected]
Manuel Marya
Schlumberger Reservoir Completions
Material Engineering
14910 Airline Road
Rosharon, TX 77583, USA
e-mail: [email protected]
Surendar K. Marya
GeM-UMR CNRS 6183, Ecole Centrale Nantes
Institut de Recherche en Génie Civil et Mécanique
1 Rue de la Noë
44321 Nantes, France
e-mail: [email protected]
Ajay Mathur
Simon India Limited
Plant Engineering
Devika Tower, 6 Nehru Place
New Delhi, India
e-mail: [email protected]
Klaus-Jürgen Matthes
Chemnitz University of Technology
Institute for Manufacturing/Welding Technology
Reichenhainer Str. 70
09126 Chemnitz, Germany
e-mail: [email protected]
Henning Jürgen Meyer
Technische Universität Berlin
Berlin Institute of Technology
Konstruktion von Maschinensystemen
Straße des 17. Juni 144
10623 Berlin, Germany
e-mail: [email protected]
Klaus Middeldorf
DVS – German Welding Society
Düsseldorf, Germany
e-mail: [email protected]
Gerhard Mook
Otto-von-Guericke University
Department of Mechanical Engineering
Institute of Materials and Joining Technology
and Materials Testing
Universitätsplatz 2
39016 Magdeburg, Germany
e-mail: [email protected]
Jay M. Ochterbeck
Clemson University
Department of Mechanical Engineering
Clemson, SC 29634-0921, USA
e-mail: [email protected]
List of Authors XIII
Joao Fernando G. Oliveira
University of São Paulo
Department of Production Engineering
Av. Trabalhador Sãocarlense, 400
São Carlos, SP 13566-590, Brazil
e-mail: [email protected], [email protected]
Antje G. Orths
Energinet.dk
Electricity System Development
Tonne Kjærsvej 65
7000 Fredericia, Denmark
e-mail: [email protected]
Vince Piacenti
Robert Bosch LLC
System Engineering, Diesel Fuel Systems
38000 Hills Tech Drive
Farmington Hills, MI 48331, USA
e-mail: [email protected]
Jörg Pieschel
Otto-von-Guericke University
Institute of Materials and Joining Technology
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected]
Stefan Pischinger
RWTH Aachen University
Institute for Combustion Engines
Schinkelstr. 8
52062 Aachen, Germany
e-mail: [email protected]
Didier M. Priem
École Centrale Nantes
Department of Materials
1 Rue de la Noë, GEM UMR CNRS 6183
44321 Nantes, France
e-mail: [email protected]
Frank Riedel
Fraunhofer-Institute for Machine Tools and
Forming Technology (IWU)
Department of Joining Technology
Reichenhainer Str. 88
09126 Chemnitz, Germany
e-mail: [email protected]
Holger Saage
University of Applied Sciences of Landshut
Faculty of Mechanical Engineering
Am Lurzenhof 1
84036 Landshut, Germany
e-mail: [email protected]
Shuichi Sakamoto
Niigata University
Department of Mechanical and Production
Engineering
Ikarashi 2-8050
950 2181 Niigata, Japan
e-mail: [email protected]
Roger Schaufele
California State University
1250 Bellflower Boulevard
Long Beach, CA 90840, USA
e-mail: [email protected]
Markus Schleser
RWTH Aachen University
Welding and Joining Institute
Pontstr. 49
52062 Aachen, Germany
e-mail: [email protected]
Meinhard T. Schobeiri
Texas A&M University
Department of Mechanical Engineering
College Station, TX 77843-3123, USA
e-mail: [email protected]
Miroslaw J. Skibniewski
University of Maryland
Department of Civil and Environmental
Engineering
1188 Glenn L. Martin Hall
College Park, MD 20742-3021, USA
e-mail: [email protected]
Jagjit Singh Srai
University of Cambridge
Centre for International Manufacturing
Institute for Manufacturing
Cambridge, CB2 1 RX, UK
e-mail: [email protected]
XIV List of Authors
Vivek Srivastava
Corporate Technology Strategy Services
Aditya Birla Management Corporation
MIDC Taloja, Panvel
Navi Mumbai, India
e-mail: [email protected]
Peter Stephan
Technical University Darmstadt
Institute of Technical Thermodynamics
Department of Mechanical Engineering
Petersenstr. 30
64287 Darmstadt, Germany
e-mail: [email protected]
Zbigniew A. Styczynski
Otto-von-Guericke University
Electric Power Networks and Renewable Energy
Sources
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected] or [email protected]
P.M.V. Subbarao
Indian Institute of Technology
Mechanical Engineering Department
HAUS KHAS
New Delhi, 110 016, India
e-mail: [email protected]
Oliver Tegel
Dr.-Ing. h.c. F. Porsche AG
R&D, IS-Management
Porschestr.
71287 Weissach, Germany
e-mail: [email protected]
A. Erman Tekkaya
ATILIM University
Department of Manufacturing Engineering
Incek
Ankara, 06836, Turkey
e-mail: [email protected]
Klaus-Dieter Thoben
University of Bremen
Bremen Institute for Production and Logistics
GmbH
Department of ICT Applications in Production
Hochschulring 20
28359 Bremen, Germany
e-mail: [email protected]
Marcel Todtermuschke
Fraunhofer-Institute for Machine Tools and
Forming Technology
Department of Assembling Techniques
Reichenhainer Str. 88
09126 Chemnitz, Germany
e-mail: [email protected]
Helmut Tschoeke
Otto-von-Guericke University
Institute of Mobile Systems
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected]
Jon H. Van Gerpen
University of Idaho
Department of Biological and Agricultural
Engineering
Moscow, ID, USA
e-mail: [email protected]
Anatole Vereschaka
Moscow State University of Technology “STANKIN”
Department of Mechanical Engineering Technology
and Institute of Design and Technological
Informatics
Laboratory of Surface Nanosystems
Russian Academy of Science
Vadkovsky pereulok 1
Moscow, 101472, Russia
e-mail: [email protected]
Detlef von Hofe
Hohen Dyk 106
47803 Krefeld, Germany
e-mail: [email protected]
List of Authors XV
Nikolaus Wagner
RWTH Aachen University
ISF Welding and Joining Institute
Pontstr. 49
52062 Aachen, Germany
e-mail: [email protected]
Jacek G. Wankowicz
Institute of Power Engineering
ul. Mory 8
01-330 Warsaw, Poland
Ulrich Wendt
Otto-von-Guericke University
Department of Materials and Joining Technology
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected]
Steffen Wengler
Otto-von-Guericke University
Faculty of Mechanical Engineering
Institute of Manufacturing Technology
and Quality Management
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected]
Bernd Wilhelm
Volkswagen AG
Sitech Sitztechnik GmbH
Stellfelder Str. 46
38442 Wolfsburg, Germany
e-mail: [email protected]
Patrick M. Williams
Assystem UK
1 The Brooms, Emersons Green
Bristol, BS16 7FD, UK
e-mail: [email protected]
Lutz Wisweh
Otto-von-Guericke University
Faculty of Mechanical Engineering
Institute of Manufacturing Technology
and Quality Management
Universitätsplatz 2
39106 Magdeburg, Germany
e-mail: [email protected]
Johannes Wodara
Schweißtechnik-Consult
Hegelstr. 38
39104 Magdeburg, Germany
e-mail: [email protected]
Klaus Woeste
RWTH Aachen University
ISF Welding and Joining Institute
Pontstr. 49
52062 Aachen, Germany
e-mail: [email protected]
Hen-Geul Yeh
California State University
Department of Electrical Engineering
1250 Bellflower Boulevard
Long Beach, CA 90840-8303, USA
e-mail: [email protected]
Hsien-Yang Yeh
California State University Long Beach
Department of Mechanical and Aerospace
Engineering
1250 Bellflower Boulevard
Long Beach, CA 90840, USA
e-mail: [email protected]
Shouwen Yu
Tsinghua University
School of Aerospace
Beijing, 100084, P.R. China
e-mail: [email protected]
XVII
Contents
List of Abbreviations ................................................................................. XXIII
Part A Fundamentals of Mechanical Engineering
1 Introduction to Mathematics for Mechanical Engineering
Ramin S. Esfandiari ................................................................................. 3
1.1 Complex Analysis........................................................................... 4
1.2 Differential Equations.................................................................... 9
1.3 Laplace Transformation ................................................................. 15
1.4 Fourier Analysis ............................................................................. 24
1.5 Linear Algebra............................................................................... 26
References .............................................................................................. 33
2 Mechanics
Hen-Geul Yeh, Hsien-Yang Yeh, Shouwen Yu ............................................ 35
2.1 Statics of Rigid Bodies ................................................................... 36
2.2 Dynamics ...................................................................................... 52
References .............................................................................................. 71
Part B Applications in Mechanical Engineering
3 Materials Science and Engineering
Jens Freudenberger, Joachim Göllner, Martin Heilmaier, Gerhard Mook,
Holger Saage, Vivek Srivastava, Ulrich Wendt............................................ 75
3.1 Atomic Structure and Microstructure............................................... 77
3.2 Microstructure Characterization...................................................... 98
3.3 Mechanical Properties ................................................................... 108
3.4 Physical Properties ........................................................................ 122
3.5 Nondestructive Inspection (NDI) ..................................................... 126
3.6 Corrosion ...................................................................................... 141
3.7 Materials in Mechanical Engineering .............................................. 157
References .............................................................................................. 218
4 Thermodynamics
Frank Dammel, Jay M. Ochterbeck, Peter Stephan...................................... 223
4.1 Scope of Thermodynamics. Definitions ........................................... 223
4.2 Temperatures. Equilibria ............................................................... 225
4.3 First Law of Thermodynamics ......................................................... 228
4.4 Second Law of Thermodynamics ..................................................... 231
4.5 Exergy and Anergy......................................................................... 233