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Terramechanics and OffRoad Vehicle Engineering, Second Edition: Terrain Behaviour, OffRoad Vehicle Performance and Design
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Butterworth-Heinemann is an imprint of Elsevier
The Boulevard, Langford Lane, Kidlington, Oxford OX5 1GB, UK
Radarweg 29, PO Box 211, 1000 AE Amsterdam, The Netherlands
First edition 1989
Second edition 2010
Copyright © 2010 Elsevier Ltd. All rights reserved
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ix
Since the publication of the first edition of this book in 1989, notable progress has been made
in terramechanics, which is the study of the dynamics of an off-road vehicle in relation to its
environment – the terrain. Understanding of the mechanics of vehicle–terrain interaction has
been improved. New techniques have been introduced into the modelling of terrain behaviour.
A series of computer-aided methods for performance and design evaluation of off-road vehicles
from the traction perspective, incorporating recent advancements in terramechanics, have been
further developed. These methods have been gaining acceptance in industry in the development
of new products. Continual interest in improving vehicle mobility over a wider range of environments and renewed enthusiasm for the exploration of the Moon, Mars and beyond shown by
an increasing number of nations have given new impetus to the further development of terramechanics. To reflect these and other advancements in the field and to serve the changing needs of
the professional and higher educational communities, time is ripe for this second edition.
While new topics are introduced and data are updated in this edition, the objective and format
remain similar to those of the previous edition. The fundamentals of terramechanics underlying
the rational development and design of off-road vehicles are emphasized. As the performance
of off-road vehicles over unprepared terrain constitutes a basic issue in vehicle mobility, this
book focuses on the study of vehicle–terrain interaction from the traction perspective.
To better serve the higher educational community in the fields of automotive engineering,
off-road vehicle engineering, and agricultural and biological engineering, examples of the
applications of the principles of terramechanics to solving engineering problems are given.
Practical problems that may be assigned to senior undergraduate or postgraduate students as
part of their study programme are also included in this new edition.
The number of chapters has been expanded to 12 in this edition from nine in the previous edition. Chapter 1 provides an introduction to the subject of terramechanics, outlines its roles, and
presents outstanding examples of its practical applications. A brief review of the modelling of
terrain behaviour is presented in Chapter 2. The fundamentals of the theories of elasticity, plastic
equilibrium and critical state soil mechanics, as applied to the study of vehicle–terrain interaction, are outlined. The applications of the finite element method (FEM) and the discrete (distinct)
element method (DEM) to the modelling of terrain are reviewed. While these theories or modelling techniques provide a foundation for an understanding of some aspects of the physical nature
Preface to the Second Edition
x Preface to the Second Edition
of vehicle–terrain interaction, there are limitations to their applications in practice, particularly in
modelling behaviour of natural terrain. Chapter 3 describes the techniques and instrumentation
currently used for measuring terrain behaviour in the field. The responses of various types of natural terrain to normal and repetitive loading observed in the field are discussed in Chapter 4. This
provides the terrain information needed for predicting the sinkage of the vehicle running gear
and the normal pressure distribution on the vehicle–terrain interface. Chapter 5 describes the
shear strengths of various types of natural terrain measured in the field and their characterization.
This provides the required terrain information for predicting the tractive capability of off-road
vehicles in the field. Criteria commonly used for evaluating the performance of various types of
off-road vehicle are reviewed in Chapter 6. Empirical and semi-empirical methods for predicting
tracked vehicle performance are discussed in Chapter 7. Chapter 8 outlines the analytical basis
for the computer-aided method NTVPM for performance and design evaluation of vehicles with
flexible tracks, such as military and cross-country transport vehicles. The experimental validation
of NTVPM is also described. Applications of NTVPM to parametric analyses of vehicle designs
are discussed in Chapter 9. Examples of its applications to the development of new products in
off-road vehicle industry are presented. Chapter 10 outlines the analytical basis for the computeraided method RTVPM for performance and design evaluation of vehicles with long-pitch link
tracks, such as industrial and agricultural tractors. The experimental validation of RTVPM and
its applications to parametric analyses are presented. Chapter 11 presents empirical and semiempirical methods for predicting wheel and wheeled vehicle performance. The analytical basis
for the computer-aided method NWVPM for predicting the performances of wheels and wheeled
vehicles is outlined in Chapter 12. As an example, the application of NWVPM to the evaluation
of the performance of lunar vehicle wheels is presented.
Some of the material included in this new edition has been presented at professional development programmes and seminars in many countries. These included staff training programmes on the applications of terramechanics to the evaluation of planetary rover mobility,
presented at the European Space Research and Technology Centre (ESTEC) of the European
Space Agency (ESA) and at the Glenn Research Center, National Aeronautics and Space
Administration (NASA), USA.
This new edition includes some of the results of recent research on off-road vehicle mobility carried out by the author together with his associates at Carleton University and at Vehicle Systems
Development Corporation (VSDC), Ottawa, Canada. The author wishes to express his appreciation to his former research staff, postdoctoral fellows and graduate students at Carleton, and to
his associates at VSDC for their contributions, particularly Jon Preston-Thomas, the late Michael
Garber, Yuli Gao, Mike Galway and Wei Huang. Appreciation is due also to many organizations,
in private and public sectors, for their generous support for our research over the years.
Jo Yung Wong
Ottawa, Canada
xi
In the past few decades, the continual demand for greater mobility over a wider range of terrains and in all seasons by agricultural, construction and cross-country transport industries
and by the military has stimulated a great deal of interest in the study of vehicle mobility over
unprepared terrain. A large volume of research papers on this subject has been published in
journals and conference proceedings of learned societies. A variety of methods for predicting and evaluating off-road vehicle performance, ranging from entirely empirical to highly
theoretical, has been proposed or developed. However, methods that will enable the design
engineer or the procurement manager to conduct a comprehensive and yet realistic evaluation
of competing vehicle designs appear to be lacking. This prompted the author of this book to
embark, more than a decade ago, on a series of research programmes aimed at filling this gap.
The objective is to establish mathematical models for vehicle–terrain systems that will enable
the engineering practitioner to evaluate, on a rational basis, a wide range of options and to
select an appropriate vehicle configuration for a given mission and environment. To be useful
to the design engineer or the procurement manager, the models should take into account all
major vehicle design and operational parameters as well as pertinent terrain characteristics.
After more than a decade of intense effort, a series of computer-aided methods (computer
simulation models) for predicting and evaluating the performance of tracked and wheeled
vehicles, which meet the basic objective outlined above, have emerged. These methods have
since been used to assist off-road vehicle manufacturers in developing new products and
governmental agencies in evaluating vehicle candidates with most encouraging results. The
encouragement that these developments have effected has convinced the author to put these
pages together, with the hope that this book may enhance the interest of the professionals
engaged in the field of off-road vehicle mobility.
This book summarizes some of the research and development work on the computer-aided
methods for evaluating off-road vehicle performance carried out by the author and his associates at the Transport Technology Research Laboratory, Carleton University and Vehicle
Systems Development Corporation, Ottawa, Canada. Chapter 1 provides an introduction to the
subject of terramechanics, and outlines its roles and basic issues. Chapter 2 describes the techniques and instrumentation for measuring terrain behaviour. An understanding of the mechanical properties of the terrain is of importance in the prediction and evaluation of off-road vehicle
Preface to the First Edition
xii Preface to the First Edition
performance, as the behaviour of the terrain quite often imposes severe limitations to vehicle
mobility. Chapter 3 describes the responses of various types of natural terrain to normal and
repetitive loading. This provides information for predicting the sinkage of the vehicle running
gear and the normal pressure distribution on the vehicle–terrain interface. Chapter 4 describes
the shear strength of various types of natural terrain. This provides information for predicting
the tractive capability of off-road vehicles. Chapter 5 reviews some of the methods previously
developed for predicting the performance of tracked vehicles. Chapter 6 outlines the analytical
framework for the development of computer-aided methods for evaluating tracked vehicle performance, while Chapter 7 illustrates some of the applications of the computer-aided methods
to the parametric analysis of tracked vehicle design and performance. Chapter 8 reviews some
of the methods previously developed for predicting the performance of tyres, while Chapter
9 outlines the recently developed computer-aided methods for evaluating the performance of
tyres and wheeled vehicles and illustrates their applications.
Some of the material included in this book has been presented at seminars and professional
development programmes in Canada, China, Italy, Germany, Singapore, Spain, Sweden, the
United Kingdom and the United States. Some of these seminars were jointly offered with the
late Dr M.G. Bekker during the period from 1976 to 1985.
The computer-aided methods presented in this book represent recent advances in the methodology for predicting and evaluating off-road vehicle performance. This does not mean, however, that further development of the methods described is not required. If and when better
mathematical models for vehicle–terrain interaction and for characterizing terrain behaviour
are available, they could readily be fitted into the framework presented here to make an even
more comprehensive and precise picture.
Many organizations have supported the research upon which this book is based. In particular, the author wishes to record the support provided by the Canadian Department of
National Defence, National Research Council of Canada, Natural Sciences and Engineering
Research Council of Canada, and Vehicle Systems Development Corporation. In writing
this book, the author has drawn much on the experience acquired from working with many
industrial and research organizations, including Hagglunds Vehicle AB of Sweden, US Naval
Civil Engineering Laboratory, Institute for Earthmoving Machinery and Off-Road Vehicles
(CEMOTER) of the Italian National Research Council, and Vehicle Mobility Section,
Defence Research Establishment Suffield and other branches of the Canadian Department of
National Defence. This acknowledgement does not imply, however, that the views expressed
in this book necessarily represent those of these organizations.
The author acknowledges with gratitude the inspiration derived from collaboration and discussions with many colleagues in industry, research organizations and universities. He is
indebted to Dr A.R. Reece, formerly with the University of Newcastle upon Tyne and now
Managing Director, Soil Machine Dynamics Ltd, England, and the late Dr M.G. Bekker for
Preface to the First Edition xiii
their valued encouragement and stimulation. The author also wishes to express his appreciation to the staff members and graduate students at the Transport Technology Research
Laboratory, Carleton University and to his associates at Vehicle Systems Development
Corporation for their contributions to the research work presented in this book. He is especially indebted to Mr J. Preston-Thomas of Vehicle Systems Development Corporation for
his contributions to the development of the computer-aided methods for evaluating off-road
vehicle performance and for reviewing the manuscript.
J.Y. Wong
Ottawa, Canada
June 1989
xiv
Quantity US customary unit SI equivalent
Acceleration ft/s2 0.3048 m/s2
Area ft2 0.0929 m2
in2 645.2 mm2
Energy ft·lb 1.356 J
Force lb 4.448 N
Length ft 0.3048 m
in 25.4 mm
mile 1.609 km
Mass slug 14.59 kg
ton 907.2 kg
Moment of a force lb·ft 1.356 N·m
Power hp 745.7 W
Pressure or stress lb/ft2 47.88 Pa (N/m2)
lb/in2 (psi) 6.895 kPa (kN/m2)
Speed ft/s 0.3048 m/s
mph 1.609 km/h
Volume ft3 0.02832 m3
in3 16.39 cm3
gal (liquids) 3.785 litre
Conversion Factors
xv
A area
Al rigid area of a track link as a proportion of its nominal contact area
Af vehicle frontal area
Au parameter characterizing terrain response to repetitive loading
a half width of loading area; distance defining the longitudinal location of
the centre of gravity; acceleration
B wheelbase
b smaller dimension of a rectangular plate or the radius of a circular plate;
width
bb belly width
bti tyre width
btr track width
C, CI cone index
c cohesion
D diameter
Dh hydraulic diameter
Dr relative density
d diameter
E modulus of elasticity
e void ratio; base for the natural logarithm
F function; thrust, tractive effort
Fd drawbar pull
Fv tractive effort developed on the vertical shear surfaces on both sides of
a track
fo yield strength of an ice layer in tension; coefficient of track internal
resistance
Nomenclature
xvi Nomenclature
ft radial deflection of the roadwheels of a track system
G sand penetration resistance gradient
Ge effective sand penetration resistance gradient
Gey revised effective sand penetration resistance gradient
H horizontal component of a tension force
h thickness; tyre section height
hl lug height
i slip
is skid
j shear displacement
j0 shear displacement where shear stress peaks
K shear deformation parameter
K1, K2 parameters characterizing the shear stress–shear displacement relationship
Kr ratio of residual shear stress to maximum shear stress
K shear displacement where shear stress peaks
k stiffness; resultant pressure–sinkage parameter
kc, kφ pressure–sinkage parameters in the Bekker equation
kc
, kφ
, kc
, kφ
pressure–sinkage parameters in the Reece equation
ke tyre carcass flexing resistance coefficient
k0 parameter characterizing terrain response to repetitive loading
kp1, kp2, kz1, kz2 pressure–sinkage parameters for snow cover
ku parameter characterizing terrain stiffness during the unloading–reloading
cycle
L perimeter; characteristic length for an ice layer
Lb belly contact length
Lt length of track in contact with terrain
l length
Mo limit bending moment per unit length of an ice layer
MI mobility index
m, mm parameters characterizing the relation between the strength of the muskeg
mat and that of the underlying peat
N number
Nc clay–tyre numeric
Ncs cohesive-frictional soil–tyre numeric
Nomenclature xvii
Ns sand-tyre numeric
Nse, Nsey revised sand–tyre numerics
n exponent of sinkage
nav average exponent of sinkage
nr number of wheel stations in a track system
P load; power; spherical pressure
Pco collapse load for an ice layer
Pd drawbar power
Pe engine power
Pro transport productivity
Pus ultimate load due to local shear failure for an ice layer
Put ultimate load due to circumferential tension failure for an ice layer
p pressure
p reaction of sublayer
pb pressure on the belly–terrain interface
pc pressure due to carcass stiffness
pca pressure exerted on the carcass by the terrain
pc calculated pressure
pc0, pc1, pc2 collapse pressures for an ice layer
pcr critical inflation pressure
pg ground pressure
pgcr critical ground pressure
pi tyre inflation pressure
pm measured pressure
pp punching pressure
pu pressure at the beginning of unloading in a loading–unloading–reloading
cycle
pw pressure–sinkage parameter for a snow cover
q surcharge; pressure exerted on the muskeg mat by the underlying peat
R radius; deviatoric stress
Ra aerodynamic drag
Rbc belly drag
Rc resistance due to terrain compaction
Rf tyre carcass flexing resistance
Rg grade resistance
Rin internal resistance of gear running
Rob obstacle resistance
xviii Nomenclature
Rt resistance due to vehicle running gear–terrain interaction
Rv motion resistance of vehicle running gear
RCI rating cone index
r radius
Sv shear force per unit track length developed on the vertical shear surfaces
on both sides of a track
s shear stress
sb shear stress on the belly–terrain interface
sc calculated shear stress
sm measured shear stress
smax maximum shear stress
sr residual shear stress
T tension
to thickness of muskeg mat
tt track pitch
V vertical component of a tension force; actual forward speed of a vehicle;
specific volume
Va absolute velocity
Vj slip velocity
Vr vehicle speed relative to wind
Vt theoretical speed
VCI vehicle cone index
W load, weight
Wp payload
wr weighting factor
z, zo sinkage
ze sinkage of a tyre in the elastic operating model
zm mean sinkage of a grouser
zr sinkage of a tyre in the rigid operating mode
zu sinkage at the beginning of unloading in a loading–unloading–reloading
cycle
zw pressure–sinkage parameter for a snow cover
angle with the horizontal
b vehicle belly inclination angle; rake angle
density
Nomenclature xix
inclination angle; interface friction angles; tyre deflection
t tyre deflection
ε goodness-of-fit; coefficient for tyre flexing resistance
efficiency
d tractive (drawbar) efficiency
do tractive (drawbar) efficiency overall
m efficiency of motion
p propulsive efficiency
s slip efficiency
st structural efficiency
t transmission efficiency
tr transport efficiency
angle
ratio of total lug tip area to total tyre tread area
concentration factor
Poisson’s ratio; drawbar coefficient; coefficient of friction
�� normal stress
τ shear stress
r shear strength of muskeg mat
ø angle of shearing resistance
ϕ roadwheel contact angle
angular speed
Man has a long history of involvement in off-road locomotion, perhaps since the invention of
the wheel about 3500 BC. Powered off-road vehicles have come into wide use in many parts
of the world in agriculture, construction, cross-country transportation and military operations since the turn of last century. In spite of rapid progress in technology, the development
of cross-country vehicles has, for a long period of time, been guided by empiricism and the
‘cut and try’ methodology. Systematic studies of the principles underlying the rational development of off-road vehicles did not receive significant attention until the middle of the 20th
century. The publication of Dr M.G. Bekker’s classic treatises, Theory of Land Locomotion
in 1956 and Off-the-Road Locomotion and Introduction to Terrain–Vehicle Systems in the
1960s, stimulated a great deal of interest in the systematic development of the principles of
land locomotion mechanics (Bekker, 1956, 1960, 1969). His pioneering work and unique
contributions laid the foundation for a distinct branch of applied mechanics, which has now
become known as ‘Terramechanics’.
In a broad sense, terramechanics is the study of the overall performance of a machine in
relation to its operating environment – the terrain. It has two main branches: terrain–vehicle
mechanics and terrain–implement mechanics. Terrain–vehicle mechanics is concerned with
the tractive performance of a vehicle over unprepared terrain, ride quality over unprepared
surfaces, handling, obstacle negotiation, water-crossing and other related topics. Terrain–
implement mechanics, on the other hand, deals with the performance of terrain-working
machinery, such as soil cultivating and earthmoving equipment.
The aim of terramechanics is to provide guiding principles for the rational development,
design, and evaluation of off-road vehicles and terrain-working machinery. In recent years,
the growing concern over energy conservation and environmental preservation has further
stimulated the development of terramechanics. In addition to being a good engineering design
in the traditional sense, an off-road machine is now expected to attain a high level of energy
efficiency and not to cause undue damage to the operating environment, such as excessive soil
compaction in agriculture. Increasing activity in the exploration and exploitation of natural
resources in new frontiers, including remote areas and the seabed, and the growing demand
for greater mobility over a wider range of terrains and in all seasons have also given much
new impetus to the development of terramechanics.
Chapter 1
Introduction
Chapter 1
Continuing interests of the USA, European Union and Russia, as well as programmes
initiated by China, Japan, India and other nations, in the exploration of the Moon, Mars and
beyond, have further stimulated advancements in terramechanics and its applications to the
development of extraterrestrial vehicles, including manned and unmanned rovers (Wong and
Asnani, 2008).
Terrain–vehicle mechanics is the prime subject of this book. It introduces the reader to the
basic principles of terramechanics, which include the modelling of terrain behaviour, measurement and characterization of the mechanical properties of terrain pertinent to vehicle
mobility, and the mechanics of vehicle–terrain interaction. As the performance of off-road
vehicles over unprepared terrain constitutes a central issue in vehicle mobility, this book
focuses on the study of vehicle–terrain interaction from the traction perspective. It provides
the knowledge base for the prediction of off-road vehicle performance. Through examples,
this book also demonstrates the applications of terramechanics to parametric analyses of
terrain–vehicle systems and to the rational development and design of off-road vehicles from
the traction perspective. The handling and ride of off-road vehicles are discussed in a separate
book, Theory of Ground Vehicles (Wong, 2008).
1.1 Role of Terramechanics
The industries that manufacture and operate off-road equipment are multibillion dollar
businesses. By considering the number of tractors and soil-cultivating implements used
in agriculture, the number of earthmoving machines used in the construction industry,
the number of off-highway trucks used in the off-road transport industry, and the number
of combat and logistic vehicles used in the military, one can appreciate the scope for the
applications of terramechanics.
Terramechanics, coupled with a systems analysis approach, can play a significant role in the
development and evaluation of off-road equipment for a given mission and environment.
Systems analysis is a methodology that provides a quantitative and systematic assessment of
clearly defined issues and alternatives for decision makers. The knowledge of terramechanics can be applied, directly or indirectly, to the development, evaluation or selection of the
following:
(a) vehicle concepts and configurations, defined in terms of form, size, weight and power;
(b) the running gear (or terrain-engaging elements) of a vehicle;
(c) the steering system of a vehicle;
(d) the suspension system of a vehicle;