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© 2002 by CRC Press LLC
6
Multilevel Converters
6.1 Introduction
6.2 Multilevel Voltage Source Modulation
6.3 Fundamental Multilevel Converter Topologies
Diode-Clamped Multilevel Converters • Flying-Capacitor
Multilevel Converters • Cascaded H-Bridge Multilevel
Converters • Multilevel H-Bridge Converters
6.4 Cascaded Multilevel Converter Topologies
Cascaded Multilevel Converters • Cascaded Multilevel
H-Bridge Converters
6.5 Multilevel Converter Laboratory Examples
Three-Level Diode-Clamped Inverter • The Cascade-3/2
Inverter • The Cascade-5/3H Inverter
6.6 Conclusion
6.1 Introduction
Multilevel power conversion was first introduced 20 years ago [1]. The general concept involves utilizing
a higher number of active semiconductor switches to perform the power conversion in small voltage
steps. There are several advantages to this approach when compared with traditional (two-level) power
conversion. The smaller voltage steps lead to the production of higher power quality waveforms and also
reduce the dv/dt stresses on the load and reduce the electromagnetic compatibility (EMC) concerns.
Another important feature of multilevel converters is that the semiconductors are wired in a series-type
connection, which allows operation at higher voltages. However, the series connection is typically made
with clamping diodes, which eliminates overvoltage concerns. Furthermore, since the switches are not
truly series connected, their switching can be staggered, which reduces the switching frequency and thus
the switching losses.
One clear disadvantage of multilevel power conversion is the larger number of semiconductor switches
required. It should be pointed out that lower voltage rated switches can be used in the multilevel converter
and therefore the active semiconductor cost is not appreciably increased when compared with the twolevel case. However, each active semiconductor added requires associated gate drive circuitry and adds
further complexity to the converter mechanical layout. Another disadvantage of multilevel power converters is that the small voltage steps are typically produced by isolated voltage sources or a bank of series
capacitors. Isolated voltage sources may not always be readily available and series capacitors require
voltage balance. To some extent, the voltage balancing can be addressed by using redundant switching
states, which exist due to the high number of semiconductor devices. However, for a complete solution
to the voltage-balancing problem, another multilevel converter may be required [2–4].
In recent years, there has been a substantial increase in interest in multilevel power conversion. This
is evident by the fact that some Institute of Electrical and Electronic Engineers (IEEE) conferences are
Keith Corzine
University of Wisconsin–Milwaukee
© 2002 by CRC Press LLC
now holding entire sessions on multilevel converters. Recent research has involved the introduction of
novel converter topologies and unique modulation strategies. Some applications for these new converters
include industrial drives [5–7], flexible AC transmission systems (FACTS) [8–10], and vehicle propulsion
[11, 12]. One area where multilevel converters are particularly suitable is that of medium-voltage drives [13].
This chapter presents an overview of multilevel power conversion methods. The first section describes
a general multilevel power conversion system. Converter performance is discussed in terms of voltage
levels without regard to the specific topology of the semiconductor switches. A general method of
multilevel modulation is described that may be extended to any number of voltage levels. The next section
discusses the switching state details of fundamental multilevel converter topologies. The concept of
redundant switching states is introduced in this section as well. The next section describes cascaded
multilevel topologies, which involve alternative connections of the fundamental topologies. The final
section shows example multilevel power conversion systems including laboratory measurements.
6.2 Multilevel Voltage Source Modulation
Before proceeding with the discussion of multilevel modulation, a general multilevel power converter
structure will be introduced and notation will be defined for later use. Although the primary focus of
this chapter is on power conversion from DC to an AC voltages (inverter operation), the material
presented herein is also applicable to rectifier operation. The term multilevel converter is used to refer to
a power electronic converter that may operate in an inverter or rectifier mode.
Figure 6.1 shows the general structure of the multilevel converter system. In this case, a three-phase
motor load is shown on the AC side of the converter. However, the converter may interface to an electric
utility or drive another type of load. The goal of the multilevel pulse-width modulation (PWM) block
is to switch the converter transistors in such a way that the phase voltages vas, vbs, and vcs are equal to
commanded voltages , , and . The commanded voltages are generated from an overall supervisory
FIGURE 6.1 Multilevel converter structure.
vas
∗ vbs
∗ vcs
∗
dc
dc
as
as
bs
bs
cs
cs