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liquid holdup. They found that two-phase pressure drop may actually
be less than the single-phase liquid pressure drop with shear thinning
liquids in laminar flow.
Pressure drop data for a 1-in feed tee with the liquid entering the
run and gas entering the branch are given by Alves (Chem. Eng.
Progr., 50, 449–456 [1954]). Pressure drop and division of two-phase
annular flow in a tee are discussed by Fouda and Rhodes (Trans.
Inst. Chem. Eng. [London], 52, 354–360 [1974]). Flow through tees
can result in unexpected flow splitting. Further reading on gas/liquid
flow through tees may be found in Mudde, Groen, and van den Akker
(Int. J. Multiphase Flow, 19, 563–573 [1993]); Issa and Oliveira (Computers and Fluids, 23, 347–372 [1993]) and Azzopardi and Smith (Int.
J. Multiphase Flow, 18, 861–875 [1992]).
Results by Chenoweth and Martin (Pet. Refiner, 34[10], 151–155
[1955]) indicate that single-phase data for fittings and valves can be
used in their correlation for two-phase pressure drop. Smith, Murdock, and Applebaum (J. Eng. Power, 99, 343–347 [1977]) evaluated
existing correlations for two-phase flow of steam/water and other
gas/liquid mixtures through sharp-edged orifices meeting ASTM
standards for flow measurement. The correlation of Murdock
(J. Basic Eng., 84, 419–433 [1962]) may be used for these orifices. See
also Collins and Gacesa (J. Basic Eng., 93, 11–21 [1971]), for measurements with steam and water beyond the limits of this correlation.
For pressure drop and holdup in inclined pipe with upward or
downward flow, see Beggs and Brill (J. Pet. Technol., 25, 607–617
[1973]); the mechanistic model methods referenced above may also
be applied to inclined pipes. Up to 10° from horizontal, upward pipe
inclination has little effect on holdup (Gregory, Can. J. Chem. Eng.,
53, 384–388 [1975]).
For fully developed incompressible cocurrent upflow of gases
and liquids in vertical pipes, a variety of flow pattern terminologies
and descriptions have appeared in the literature; some of these have
been summarized and compared by Govier, Radford, and Dunn (Can.
J. Chem. Eng., 35, 58–70 [1957]). One reasonable classification of patterns is illustrated in Fig. 6-28.
In bubble flow, gas is dispersed as bubbles throughout the liquid,
but with some tendency to concentrate toward the center of the pipe.
In slug flow, the gas forms large Taylor bubbles of diameter nearly
equal to the pipe diameter. A thin film of liquid surrounds the Taylor
bubble. Between the Taylor bubbles are liquid slugs containing some
bubbles. Froth or churn flow is characterized by strong intermittency and intense mixing, with neither phase easily described as continuous or dispersed. There remains disagreement in the literature as
to whether churn flow is a real fully developed flow pattern or is an
indication of large entry length for developing slug flow (Zao and
Dukler, Int. J. Multiphase Flow, 19, 377–383 [1993]; Hewitt and
Jayanti, Int. J. Multiphase Flow, 19, 527–529 [1993]).
Ripple flow has an upward-moving wavy layer of liquid on the pipe
wall; it may be thought of as a transition region to annular, annular
mist, or film flow, in which gas flows in the core of the pipe while an
annulus of liquid flows up the pipe wall. Some of the liquid is
entrained as droplets in the gas core. Mist flow occurs when all the
liquid is carried as fine drops in the gas phase; this pattern occurs at
high gas velocities, typically 20 to 30 m/s (66 to 98 ft/s).
The correlation by Govier, et al. (Can. J. Chem. Eng., 35, 58–70
[1957]), Fig. 6-29, may be used for quick estimate of flow pattern.
Slip, or relative velocity between phases, occurs for vertical flow
as well as for horizontal. No completely satisfactory, flow regime–
independent correlation for volume fraction or holdup exists for vertical flow. Two frequently used flow regime–independent methods are
those by Hughmark and Pressburg (AIChE J., 7, 677 [1961]) and
Hughmark (Chem. Eng. Prog., 58[4], 62 [April 1962]). Pressure
drop in upflow may be calculated by the procedure described in
Hughmark (Ind. Eng. Chem. Fundam., 2, 315–321 [1963]). The
mechanistic, flow regime–based methods are advisable for critical
applications.
For upflow in helically coiled tubes, the flow pattern, pressure
drop, and holdup can be predicted by the correlations of Banerjee,
Rhodes, and Scott (Can. J. Chem. Eng., 47, 445–453 [1969]) and
6-28 FLUID AND PARTICLE DYNAMICS
FIG. 6-27 Liquid volume fraction in liquid/gas flow through horizontal pipes.
(From Lockhart and Martinelli, Eng. Prog., 45, 39 [1949].)
FIG. 6-28 Flow patterns in cocurrent upward vertical gas/liquid flow. (From
Taitel, Barnea, and Dukler, AIChE J., 26, 345–354 [1980]. Reproduced by permission of the American Institute of Chemical Engineers © 1980 AIChE. All
rights reserved.)
FIG. 6-29 Flow-pattern regions in cocurrent liquid/gas flow in upflow through
vertical pipes. To convert ft/s to m/s, multiply by 0.3048. (From Govier, Radford,
and Dunn, Can. J. Chem. Eng., 35, 58–70 [1957].)